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Design for Quality & Reliability
Lean companies
- Prevent product failures rather than react to them
- Create the culture to design quality and reliability into their products
- Use product development teams to ensure that the quality and reliability issues
of customers, manufacturing, service, and suppliers are properly represented
- Open communication channels with customers to obtain timely and detailed
product failure data
- Maintain a well-conceived failure database of product field failure modes
supported by failure analysis to root cause
- Understand in detail the capabilities and limitations of both internal and
suppliers' manufacturing operations
Traditional companies
- Make all design decisions affecting quality and reliability at the individual
design engineer level
- Pay little attention to historical failures
- Assume that the ownership for quality and reliability belongs to groups named
quality and reliability
- Assume that design has little to do with quality and reliability, that quality
and reliability failures are caused by manufacturing and suppliers
Benefits of Lean
- Frees resources formerly spent fighting quality and reliability brushfires,
permitting tasks to be performed faster and on-time
- Reduces warranty costs
- Makes it easier and cheaper for your manufacturing and your suppliers to produce quality products
- Increases sales because reliable products make happy customers
- Creates an atmosphere and culture of doing things right the first time
For additional information on ways to develop reliable products, please visit our website at www.trouble-free-products.com
| "The item's intrinsic reliability is defined by the design."
- Reliability Simplified: Going Beyond Quality to Keep Customer for Life,
H. James Harrington, Leslie C. Anderson, and Les Anderson
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| "What matters in the world auto industry and what matters in every other
dynamic industry is not the single successful product, but the continuous
development of outstanding products - products that hit the market with great
quality, compelling customer value and extraordinary efficiency."
- The Product Development Challenge: Competing Through Speed, Quality, and
Creativity, Kim B. Clark and Steven C. Wheelwright
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