customer relationships

product development

order fulfillment

supply chain management

Home

Self Assessment

Our Services

Fundamentals

About Us

Software Partners

Clients

Contact Us

Bibliography


lean product development


Collaborate With Customers
Design for Mass Customization
Design for Manufacture
Design for Quality & Reliability
Implement Fast Time-to-Market Techniques
Collaborate with Suppliers in Development


Design for Quality & Reliability

Lean companies

  • Prevent product failures rather than react to them
  • Create the culture to design quality and reliability into their products
  • Use product development teams to ensure that the quality and reliability issues of customers, manufacturing, service, and suppliers are properly represented
  • Open communication channels with customers to obtain timely and detailed product failure data
  • Maintain a well-conceived failure database of product field failure modes supported by failure analysis to root cause
  • Understand in detail the capabilities and limitations of both internal and suppliers' manufacturing operations

Traditional companies

  • Make all design decisions affecting quality and reliability at the individual design engineer level
  • Pay little attention to historical failures
  • Assume that the ownership for quality and reliability belongs to groups named quality and reliability
  • Assume that design has little to do with quality and reliability, that quality and reliability failures are caused by manufacturing and suppliers

Benefits of Lean

  • Frees resources formerly spent fighting quality and reliability brushfires, permitting tasks to be performed faster and on-time
  • Reduces warranty costs
  • Makes it easier and cheaper for your manufacturing and your suppliers to produce quality products
  • Increases sales because reliable products make happy customers
  • Creates an atmosphere and culture of doing things right the first time

For additional information on ways to develop reliable products, please visit our website at www.trouble-free-products.com

"The item's intrinsic reliability is defined by the design."

- Reliability Simplified: Going Beyond Quality to Keep Customer for Life, H. James Harrington, Leslie C. Anderson, and Les Anderson


"What matters in the world auto industry and what matters in every other dynamic industry is not the single successful product, but the continuous development of outstanding products - products that hit the market with great quality, compelling customer value and extraordinary efficiency."

- The Product Development Challenge: Competing Through Speed, Quality, and Creativity, Kim B. Clark and Steven C. Wheelwright



Home   Customer Relationships   Product Development   Lean Manufacturing/Order Fulfillment  
Supply Chain   Lean Fundamentals   Self Assessment  
Our Services   About Us   Contact Us   Clients   Bibliography



Copyright © 2001 Lean StrategiesTM Group